| WHAT ARE BROMINATED FLAME RETARDANTS?
WHAT ARE THEY USED FOR?
The introduction of 'new materials'
Today, we live in a modern society where we are surrounded by
many consumer products, made out of flammable materials such as
oil-based plastics and synthetic materials.
Brominated Flame Retardants (BFRs) are chemicals commonly used in many domestic and industrial appliances and equipment such as computers, TV's, mobile phones, furniture, insulation boards, mattresses and many more others. 90% of electrical and electronic appliances contain BFRs. BFRs are used to increase their resistance to fire. Flame retardants give up to 15 times more time to scape when there is a fire. BFRs are also used in textiles for upholstered furniture.
For an overview of the applications of the different brominated
flame retardants, please
click here.
Protecting peoples' lives
- In 2000 in the US, there were more than 4,000 deaths in fires. It is estimated that at least 280 lives were saved thanks to the use of Brominated Flame Retardants alone.
- In Europe, the EU Commission has estimated a 20% reduction of fire deaths as a result of the use of flame retardants in the last 10 years.
- In the United Kingdom , government scientists have estimated that more than 3,000 lives were saved in the period between 1988 - 2000 as a result of Flame Retardants, in particular BFRs. The UK and Irish Furniture Fire Safety Regulations from 1988 provide the UK consumer with the highest levels of fire safety protection in the world.
Providing Safety in the Home

The development of flame retardants has made possible the safe use of a wide range of materials and consumer products. Flame retardants are chemicals which are added to materials, either during or after manufacture, and because of their chemical nature reduce both the chances of the material igniting and, if they do, they slow the rate of combustion. The use of flame retardants in the manufacture of electronic equipment, upholstered furniture and textiles has been shown to save lives from fire.
After many years of serious fires involving upholstered furniture (such as sofas), in 1988 the UK passed legislation requiring such furniture to meet a higher flammability standard, which required both the fillings and covers of most upholstered furniture to be flame-retarded. The legislation has proved highly effective as older furniture is replaced by new, safer furniture.
- However the UK is still one of the only countries in Europe to require the use of high levels of fire safety in upholstered furniture.
Similarly in the case of televisions, the introduction of a higher
fire safety standard in the US for television enclosures has led
to a 73% decrease in the incidence of fires involving televisions.
- Yet, in Europe, where no such high standard exists, fires involving televisions, with resultant deaths and injuries, have continued to climb.
Providing Safety in Public Places
Flame retardants are not only important in the home, they also
ensure the fire safety of many public places. In modern facilities
such as cinemas and theatres, it is almost inconceivable that the
textile furnishings would not be flame-retarded. The same applies
to many forms of transport, including cars, airplanes and train
furnishings. But flame retardants are perhaps most important in
protecting people where they are at their most vulnerable, in schools,
homes for the elderly, and hospitals.
How do Flame Retardants work?
Fire is a chemical reaction between oxygen and a fuel, triggered by an ignition source or heat. Brominated Flame Retardants (BFRs) are in many circumstances the most effective chemical to prevent ignition or a fire from developing. Basically, BFRs inhibit this chemical reaction from taking place and in that way prevent a fire from developing.
When Flame Retardants started to be used
Chemical flame retardants have been used since Roman times when
they were used to prevent seige towers from catching fire. The first
patent on a flame retardant was British Patent 551 to Obadiah Wilde
in 1735 to flame retard canvas for use in theatres and public buildings.
In the plastics industry they were first used in cellulose nitrate
which was extremely inflammable. In the early '70s, the increasing
use of flammable materials such as plastics in electrical equipment
or synthetic fibres in sofas and curtains led to the wider use of
flame retardants. Manufacturers of furniture and appliances began
to move away from traditional materials such as wood and metal towards
new materials such as plastics for appliances and polyurethane foam
and fibre-based fillings for furniture. While these new materials
provided many benefits, they had one problem - they were far more
combustable than the materials they replaced, which meant they would
both catch fire more easily, and once alight, combust more rapidly,
giving people little time to escape. Flame Retardants are able to
contribute greatly to reducing the risk of fires providing safety
in the home and in public places.
Different types of flame retardants
There are a number of different "families" of flame retardants:
- Brominated flame retardants
- Chlorinated flame retardants
- Phosphorous-containing flame retardants
- Nitrogen-containing flame retardants (i.e. Melamines)
- Inorganic flame retardants
The choice of a given flame retardant frequently depends on the
type of application. Their suitability is subject to variables such
as the material to be flame-retarded, the fire safety standards
with which the product must comply, cost considerations and recyclability.
Halogenated flame retardants
Bromine, chlorine, fluorine and iodine, are the elements in the
chemical group known as halogens. The word halogen derives from
Greek, meaning 'salt-former', because these elements are commonly
found in nature reacted with metals to form salts. For example,
sodium chloride, or table salt, is the most common example of a
halogen salt.
Halogenated flame retardants act in the vapour phase. That is they
actually interfere with the chemistry of the flame to prevent it
from propagating. Chlorine and bromine are both effective in this
role. Fluorine is too stable to be an active flame retardant and
iodine based compounds are too unstable to be flame retardants.
Chlorinated flame retardants are mainly used in plastics. They
offer good light stability but compared to brominated flame retardants,
higher quantities are needed for achieving comparable flame retardancy.
Brominated flame retardants are often the most effective flame
retardant when both performance and cost are considered.
Why is bromine effective as a flame retardant?
In general the stability of bromine in a typical flame retardant molecule means that they can offer the highest activity as a flame active retardant as well being very cost effective. The choice of flame retardant systems for any particular application will depend on how the material decomposes in a fire, as well as the physical properties required. BFRs, because they act in the flame, can be used in just about every application, indeed in some plastics and uses they may be almost the only choice.
The fact that BFRs are particularly efficient on an addition level
basis means that frequently they may have less impact on the physical
properties of a plastic than other systems. There are also a wide
range of BFRs available. These enable a formulator to select the
optimum product to balance cost with physical properties, temperature
resistance, processing characteristics and all the other important
characteristics a particular end use may require.
Different types of Brominated Flame Retardants
(BFRs)
Among the many BFRs used in the world the main commercial BFRs
are the following:
- TBBPA:
Tetrabromobisphenol -A
- HBCD:
Hexabromocyclododecane
- Deca-BDE
(Decabromodiphenyl ether)
- Brominated polymers such as brominated epoxy, brominated polystyrene,
brominated polycarbonate, poly (brominated acrylate), and brominated
polyols.
- Octa-BDE
(Octabromodiphenyl ether) - Phased out in Europe
- Penta-BDE
(Pentabromodiphenyl ether) - Phased out in Europe
- PBB:
Polybrominated biphenyls - Phased out in Europe
Each of these Brominated Flame Retardants have very different properties.
Brominated Flame Retardants (BFRs) and the environment
The important contribution of BFRs in protecting our environment is often not known. For instance, according to a life cycle assessment (LCA), the use of plastics flame retarded by BFRs reduces dramatically the emissions of toxic substances such as polyaromatic hydrocarbons (PAH) and dibenzodioxins and furans.
Several studies have also found that recycling of plastics containing brominated flame retardant fully meets the German Dioxin Ordinance requirements. It was also found that this could be easily done to comply with the German Worker Health and Safety requirements.
Moreover it has also been shown that recycling of plastics containing BFRs is preferable in terms of stability and flame resistance. The same can be said about the incineration of plastics containing brominated flame retardants.
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